Safety Knights Podcast
Welcome to The Safety Knights Podcast — where EHS meets real life. Each episode explores workplace safety, leadership, and innovation through real stories from safety managers, consultants, and industry veterans. Hosted by Zach Johnston, we break down the challenges safety pros face today — from compliance headaches to culture shifts — and spotlight what’s working in the field. Brought to you by the community behind https://SafetyKnights.com, the most active online hub for EHS professionals.
Welcome to The Safety Knights Podcast — where EHS meets real life. Each episode explores workplace safety, leadership, and innovation through real stories from safety managers, consultants, and industry veterans. Hosted by Zach Johnston, we break down the challenges safety pros face today — from compliance headaches to culture shifts — and spotlight what’s working in the field. Brought to you by the community behind https://SafetyKnights.com, the most active online hub for EHS professionals.
Katrina Gilbank: How To Build A Safety Culture People Believe In
Mar 20, 2026Welcome back to The Safety Knights Podcast — the roundtable for protectors of the industry. Katrina Gilbank shares her early career journey, highlighting the impact of her experiences and the importance of leadership support and mentorship. She discusses the implementation of a safety concern reporting tool and the challenges of environmental compliance. Additionally, she addresses the complexity of regulatory compliance and the need for a better approach to safety in the industry. The conversation covers a range of topics including EHS compliance, chemical safety, technology in safety, safety culture, and safety data and metrics. The discussion delves into the importance of compliance with regulations, the management of chemical exposure, the role of technology in safety, the impact of safety culture, the use of safety data and metrics, and the intersection of sustainability and safety. Takeaways People-first approach Impact of early career experiences EHS Compliance Chemical Safety Technology in Safety Safety Culture Safety Data and Metrics Chapters 00:00 Early Career Journey 06:03 Implementing Safety Concern Reporting Tool 28:59 Regulatory Compliance Complexity 34:15 Chemical Safety and Exposure 48:44 Safety Metrics and Business Impact 01:03:50 Sustainability and Safety 🛡️ Join the community: https://www.safetyknights.com/join-us 🎧 Listen on Spotify & Apple Podcasts 🔔 Subscribe for more conversations from the frontlines of safety ⚙️ About the Safety Knights Podcast Every week, we sit down with safety leaders to explore the mindset, frameworks, battle scars, and breakthroughs shaping the EHS profession.
Benjamin Gratto: From Marines to Safety, Leading with People First
Dec 20, 2025Welcome back to The Safety Knights Podcast — the roundtable for protectors of the industry. In this episode, we sit down with Benjamin Gratto for a straight-up conversation about safety, leadership, culture, and what actually makes a program work when the pace is high and the pressure is real. From serving in the Marines…to stepping into the world of EHS…to realizing that safety isn’t just about rules — it’s about people—Benjamin’s story is a reminder that no one chooses safety… safety chooses you. 🔥 What we cover in this episode: • How Benjamin transitioned from the Marines into safety • Why relationships and soft skills matter as much as technical knowledge • How empathy and communication can make or break a safety program • How to build trust with operations and move past “safety cop” stereotypes • Balancing compliance with compassion without losing credibility • Why the human element is the difference-maker in every incident, near miss, and decision • How to turn hard moments into lessons that strengthen culture • Practical advice for safety pros who are trying to influence without authority 🔥 Most powerful message in this episode: “Safety starts with understanding people, not just processes.” Every week, we sit down with safety leaders to explore the mindset, battle scars, and breakthroughs shaping the EHS profession. 🛡️ Join the community: https://www.safetyknights.com/join-us 🎧 Listen on Spotify & Apple Podcasts 🔔 Subscribe for more conversations from the frontlines of safety ⚙️ About the Safety Knights Podcast Every week, we sit down with safety leaders to explore the mindset, frameworks, battle scars, and breakthroughs shaping the EHS profession.
EP 3 — The Mentor We All Wish We Had: Abby Ferry on Getting Safety Right
Nov 30, 2025On this episode of The Safety Knights Podcast, host Zach Johnston sits down with one of the most recognizable voices in modern EHS: Abby Ferry — safety leader, author, speaker, and driving force at the National Safety Council. Abby shares how she accidentally stumbled into safety from a construction office in the early 2000s, took a one-year master’s program in Environmental Health & Safety, and never looked back. From Southern California job sites with boxy vests and steel-toe Timberlands to shaping national conversations on safety, culture, and risk, her journey is full of hard-won lessons and very human moments. They dig into: How Abby found her way into construction safety when “no one wanted construction” What it was really like being a young woman in safety on male-dominated job sites How curiosity, walking the site, and asking workers what they need built trust Why better PPE became her gateway to influence and culture change The problem with “fire someone so they know you’re serious” advice Burnout, boundaries, and learning you don’t have to tolerate bad environments Why EMR/TRIR are overrated — and how claims, insurance & risk control actually drive the business case CIFs, roadway exposures, and what’s truly broken in how we think about “safety performance” The “silver tsunami” of retiring safety pros and why mentoring early-career people is urgent Her take on AI, telematics, computer vision & why tech can never replace the human element Abby also shares the belief that guides her work: “People over everything.” If you’ve ever felt stuck between frontline realities and executive expectations, or you’re wondering what the next 5–10 years of safety might look like, this episode will hit home. 🛡️ Join the Safety Knights community: https://SafetyKnights.com/join-us 🔗 Connect with Abby Ferry on LinkedIn 🎧 Subscribe for more conversations with the protectors of the industry.
EP 4 — The Anthropologist in PPE: How Ryan Castello Rethinks Safety, Culture & People
Nov 30, 2025On this episode of The Safety Knights Podcast, host Zach Johnston sits down with Ryan Castello, SMS, MSP, Director of Safety & Risk at CILA — and an anthropologist-turned-safety-leader who sees the job very differently than most. Ryan didn’t come up through a traditional safety path. His academic background is in anthropology, studying black and gray market economics and subcultures. After 9/11 derailed his academic plans, a “temporary” internship in safety turned into a 20+ year career spanning manufacturing, American Express, grocery/warehousing, heavy industry, and now home services. In this conversation, Zach and Ryan dig into: How an anthropology nerd fell into safety and never left The moment a New York City transit strike & crisis management made safety feel real Why “most people don’t experience safety the way safety people do” The human side of fear: evacuations, injuries, ladders, and why empathy matters more than checklists Why Ryan intentionally didn’t change anything for the first months at a new plant Turning training from 1-hour lockout/tagout lectures into 2–5 minute, task-based mobile videos Using QR codes and phones as safety tools instead of banning them How learning teams and casual conversations uncover the hazards your metrics miss Behavior-based safety without the blame: forcing supervisors to give 80% positive feedback What’s broken about how we talk about “safety culture” — and why Ryan says it basically doesn’t exist Night shift, donuts, and why micro-cultures matter more than slogans Why you shouldn’t stay in a bad safety job just to “tough it out” Switching industries (print → finance → grocery → manufacturing → home services) and why safety skills travel How to speak leadership’s language: TRIR vs. downtime, revenue, and cost per $100k Tech he trusts (microlearning, translation, QR tools) vs. where he’s skeptical of AI & surveillance If you’re a safety pro trying to build trust, simplify training, or get better support from operations and leadership, this one is packed with practical, human-centered insight. 🛡️ Join the Safety Knights community: https://SafetyKnights.com/join-us 🔔 Subscribe for weekly conversations with the protectors of the industry. 🤝 Connect with Ryan Castello on LinkedIn to keep the conversation going.
EP 2 — From Afghanistan to EHS: Brandon’s Journey Into Safety Leadership
Nov 15, 2025Welcome back to The Safety Knights Podcast — the roundtable for protectors of the industry. In this episode, we sit down with Brandon Banner, CSP, for one of the most real and insightful conversations we’ve ever had about safety, leadership, culture, and the future of the profession. From military service in Afghanistan… to landing a safety job in a bar during a Penguins vs. Capitals game… to leading high-risk programs and shaping culture across major organizations— Brandon’s story is the perfect example of how no one chooses safety… safety chooses you. 🔥 What we cover in this episode: How Brandon got pulled into safety (the real story) Why traditional education and third-party certifications both matter How to build trust with the field & overcome “safety cop” stereotypes The moment he realized safety wasn’t just a job — it was a calling Why EMR & TRIR are overrated (and what leaders should measure instead) How great leaders pre-plan safety into the work The true role of mental health in preventing incidents Why AI + tech will help, not replace, safety pros Advice for new safety professionals entering the field 🔥 Most powerful message in this episode: “Safety isn’t a secret. It’s not proprietary. Share what you know.” ⚙️ About the Safety Knights Podcast Every week, we sit down with elite safety leaders to explore the mindset, frameworks, battle scars, and breakthroughs shaping the EHS profession. If you’re a safety pro — this is your new home. 🛡️ Join the community: https://SafetyKnights.com/join-us 🎧 Listen on Spotify & Apple Podcasts 🔔 Subscribe for more conversations from the frontlines of safety
EP 1 — The Quest for Safer Workplaces Begins
Nov 11, 2025In this debut episode of The Safety Knights Podcast, hosts Branden Raczkowski and Zach Johnston set out on their quest to bring the safety community together. From humble beginnings to one of the most active online safety hubs in the world, this episode shares the story behind Safety Knights — how it started, why it matters, and what’s next. ⚔️ Follow the journey, join the community, and become part of the movement at SafetyKnights.com/join-us
Katrina Gilbank: How To Build A Safety Culture People Believe In
Welcome back to The Safety Knights Podcast — the roundtable for protectors of the industry. Katrina Gilbank shares her early career journey, highlighting the impact of her experiences and the importance of leadership support and mentorship. She discusses the implementation of a safety concern reporting tool and the challenges of environmental compliance. Additionally, she addresses the complexity of regulatory compliance and the need for a better approach to safety in the industry. The conversation covers a range of topics including EHS compliance, chemical safety, technology in safety, safety culture, and safety data and metrics. The discussion delves into the importance of compliance with regulations, the management of chemical exposure, the role of technology in safety, the impact of safety culture, the use of safety data and metrics, and the intersection of sustainability and safety. Takeaways People-first approach Impact of early career experiences EHS Compliance Chemical Safety Technology in Safety Safety Culture Safety Data and Metrics Chapters 00:00 Early Career Journey 06:03 Implementing Safety Concern Reporting Tool 28:59 Regulatory Compliance Complexity 34:15 Chemical Safety and Exposure 48:44 Safety Metrics and Business Impact 01:03:50 Sustainability and Safety 🛡️ Join the community: https://www.safetyknights.com/join-us 🎧 Listen on Spotify & Apple Podcasts 🔔 Subscribe for more conversations from the frontlines of safety ⚙️ About the Safety Knights Podcast Every week, we sit down with safety leaders to explore the mindset, frameworks, battle scars, and breakthroughs shaping the EHS profession.
Mar 20, 2026Benjamin Gratto: From Marines to Safety, Leading with People First
Welcome back to The Safety Knights Podcast — the roundtable for protectors of the industry. In this episode, we sit down with Benjamin Gratto for a straight-up conversation about safety, leadership, culture, and what actually makes a program work when the pace is high and the pressure is real. From serving in the Marines…to stepping into the world of EHS…to realizing that safety isn’t just about rules — it’s about people—Benjamin’s story is a reminder that no one chooses safety… safety chooses you. 🔥 What we cover in this episode: • How Benjamin transitioned from the Marines into safety • Why relationships and soft skills matter as much as technical knowledge • How empathy and communication can make or break a safety program • How to build trust with operations and move past “safety cop” stereotypes • Balancing compliance with compassion without losing credibility • Why the human element is the difference-maker in every incident, near miss, and decision • How to turn hard moments into lessons that strengthen culture • Practical advice for safety pros who are trying to influence without authority 🔥 Most powerful message in this episode: “Safety starts with understanding people, not just processes.” Every week, we sit down with safety leaders to explore the mindset, battle scars, and breakthroughs shaping the EHS profession. 🛡️ Join the community: https://www.safetyknights.com/join-us 🎧 Listen on Spotify & Apple Podcasts 🔔 Subscribe for more conversations from the frontlines of safety ⚙️ About the Safety Knights Podcast Every week, we sit down with safety leaders to explore the mindset, frameworks, battle scars, and breakthroughs shaping the EHS profession.
Dec 20, 2025EP 3 — The Mentor We All Wish We Had: Abby Ferry on Getting Safety Right
On this episode of The Safety Knights Podcast, host Zach Johnston sits down with one of the most recognizable voices in modern EHS: Abby Ferry — safety leader, author, speaker, and driving force at the National Safety Council. Abby shares how she accidentally stumbled into safety from a construction office in the early 2000s, took a one-year master’s program in Environmental Health & Safety, and never looked back. From Southern California job sites with boxy vests and steel-toe Timberlands to shaping national conversations on safety, culture, and risk, her journey is full of hard-won lessons and very human moments. They dig into: How Abby found her way into construction safety when “no one wanted construction” What it was really like being a young woman in safety on male-dominated job sites How curiosity, walking the site, and asking workers what they need built trust Why better PPE became her gateway to influence and culture change The problem with “fire someone so they know you’re serious” advice Burnout, boundaries, and learning you don’t have to tolerate bad environments Why EMR/TRIR are overrated — and how claims, insurance & risk control actually drive the business case CIFs, roadway exposures, and what’s truly broken in how we think about “safety performance” The “silver tsunami” of retiring safety pros and why mentoring early-career people is urgent Her take on AI, telematics, computer vision & why tech can never replace the human element Abby also shares the belief that guides her work: “People over everything.” If you’ve ever felt stuck between frontline realities and executive expectations, or you’re wondering what the next 5–10 years of safety might look like, this episode will hit home. 🛡️ Join the Safety Knights community: https://SafetyKnights.com/join-us 🔗 Connect with Abby Ferry on LinkedIn 🎧 Subscribe for more conversations with the protectors of the industry.
Nov 30, 2025EP 4 — The Anthropologist in PPE: How Ryan Castello Rethinks Safety, Culture & People
On this episode of The Safety Knights Podcast, host Zach Johnston sits down with Ryan Castello, SMS, MSP, Director of Safety & Risk at CILA — and an anthropologist-turned-safety-leader who sees the job very differently than most. Ryan didn’t come up through a traditional safety path. His academic background is in anthropology, studying black and gray market economics and subcultures. After 9/11 derailed his academic plans, a “temporary” internship in safety turned into a 20+ year career spanning manufacturing, American Express, grocery/warehousing, heavy industry, and now home services. In this conversation, Zach and Ryan dig into: How an anthropology nerd fell into safety and never left The moment a New York City transit strike & crisis management made safety feel real Why “most people don’t experience safety the way safety people do” The human side of fear: evacuations, injuries, ladders, and why empathy matters more than checklists Why Ryan intentionally didn’t change anything for the first months at a new plant Turning training from 1-hour lockout/tagout lectures into 2–5 minute, task-based mobile videos Using QR codes and phones as safety tools instead of banning them How learning teams and casual conversations uncover the hazards your metrics miss Behavior-based safety without the blame: forcing supervisors to give 80% positive feedback What’s broken about how we talk about “safety culture” — and why Ryan says it basically doesn’t exist Night shift, donuts, and why micro-cultures matter more than slogans Why you shouldn’t stay in a bad safety job just to “tough it out” Switching industries (print → finance → grocery → manufacturing → home services) and why safety skills travel How to speak leadership’s language: TRIR vs. downtime, revenue, and cost per $100k Tech he trusts (microlearning, translation, QR tools) vs. where he’s skeptical of AI & surveillance If you’re a safety pro trying to build trust, simplify training, or get better support from operations and leadership, this one is packed with practical, human-centered insight. 🛡️ Join the Safety Knights community: https://SafetyKnights.com/join-us 🔔 Subscribe for weekly conversations with the protectors of the industry. 🤝 Connect with Ryan Castello on LinkedIn to keep the conversation going.
Nov 30, 2025EP 2 — From Afghanistan to EHS: Brandon’s Journey Into Safety Leadership
Welcome back to The Safety Knights Podcast — the roundtable for protectors of the industry. In this episode, we sit down with Brandon Banner, CSP, for one of the most real and insightful conversations we’ve ever had about safety, leadership, culture, and the future of the profession. From military service in Afghanistan… to landing a safety job in a bar during a Penguins vs. Capitals game… to leading high-risk programs and shaping culture across major organizations— Brandon’s story is the perfect example of how no one chooses safety… safety chooses you. 🔥 What we cover in this episode: How Brandon got pulled into safety (the real story) Why traditional education and third-party certifications both matter How to build trust with the field & overcome “safety cop” stereotypes The moment he realized safety wasn’t just a job — it was a calling Why EMR & TRIR are overrated (and what leaders should measure instead) How great leaders pre-plan safety into the work The true role of mental health in preventing incidents Why AI + tech will help, not replace, safety pros Advice for new safety professionals entering the field 🔥 Most powerful message in this episode: “Safety isn’t a secret. It’s not proprietary. Share what you know.” ⚙️ About the Safety Knights Podcast Every week, we sit down with elite safety leaders to explore the mindset, frameworks, battle scars, and breakthroughs shaping the EHS profession. If you’re a safety pro — this is your new home. 🛡️ Join the community: https://SafetyKnights.com/join-us 🎧 Listen on Spotify & Apple Podcasts 🔔 Subscribe for more conversations from the frontlines of safety
Nov 15, 2025EP 1 — The Quest for Safer Workplaces Begins
In this debut episode of The Safety Knights Podcast, hosts Branden Raczkowski and Zach Johnston set out on their quest to bring the safety community together. From humble beginnings to one of the most active online safety hubs in the world, this episode shares the story behind Safety Knights — how it started, why it matters, and what’s next. ⚔️ Follow the journey, join the community, and become part of the movement at SafetyKnights.com/join-us
Nov 11, 2025